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How To Select The Right Cable For PoE?

Every year, tens of millions of devices are linked to the network via PoE.

The market is predicted to develop at a 15% annual rate between 2019 and 2025, reaching a global PoE solutions market size of $2 billion in 2025.

What is PoE? What Are The Benefits?

Two feeds are needed for a networked device (camera, access point, IP phone, video conferencing devices, etc.) to function: Data and electricity.

Sometimes, the two distinct cables can be confusing.
By simultaneously transmitting power across the pairs of Category 5e and higher class cables, PoE (Power over Ethernet) technology protects network equipment from overload, insufficient power, defects or errors caused by faulty installation, all while saving time and money.

PoE Types

The IEEE 802.3 standard defines four different types of PoE. The technical specifications are compared in Table-1.

IEEE Standard
PoE Type
Energized Number Of Pairs
DC Voltage Output at PSE
Power Delivered by PSE
Voltage Available at PD
Wattage Available at PD
Max. Current Per Pair
802.3af
Type 1 (“PoE”)
2
44-57V
15.4W
37-57V
12.95W
350mA
802.3at
Type 2 ( “PoE+”)
2
50-57V
30W
42.5-57V
25.5W
600mA
802.3bt
Type 3 (“PoE++”)
4
42.5-57V
60W
42.5-57V
51W
600mA
802.3bt
Type 4 (“PoE++”)
4
41.1-57V
100W
41.1-57V
71W
960mA

PSE: Power Sourcing Equipment   |  PD: Powered Device

Table-1: Structured Cabling

Key Considerations In PoE Applications

Heat is the most crucial concern in PoE applications. The electrical performance of a cable may degrade as its temperature rises. The heat generated by electricity transmission must be dispersed effectively, and the temperature of the cables must not exceed set limits. Increased heat dissipation is essential for improving physical performance and longevity.

Conductor resistance (DCR) governs the amount of heat generated in a PoE cable. Larger conductor diameters in Category 6, 6A, and 7A cables lower DC resistance and thus power loss (lost as produced heat) within the cable itself.
Each 1% decrease in conductor resistance leads in a commensurate decrease in power dissipated in the cable. Category 6 cables tend to have about 80% of the DCR and hence heat generation of Category 5e.

Cable Temperature Rating

Higher cable temperature ratings enable for more power to be distributed inside the cable and/or installation in higher ambient temperature settings. Temperature ratings for cables are typically 60°, 75°, and 90°C. Higher ratings, such as 200°C, can be achieved for particular applications by using special performing materials.

Conductor Thickness/Resistance and Ampacity

To boost conductor resistance, go for a cable with larger conductors.
In comparison to a Category 5e cable, a Category 6A cable offers less resistance and has a conductor size that is roughly 10% greater.

A higher current carrying capacity (ampacity) is implied by a bigger conductor size; however, when cables are bundled, the temperature rises, reducing the current carrying capacity. Table 2 displays the current carrying capacity (ampacity) for various cable temperature values based on the number of cables in the bundle and the conductor diameter.

Number Of 4-Pair Cables In A Bundle
AWG
1-7
8-19
20-37
38-61
62-91
92-192
AWG
Temp.Rating
Temp.Rating
Temp.Rating
Temp.Rating
Temp.Rating
Temp.Rating
AWG
60°C | 75°C | 90°C
60°C | 75°C | 90°C
60°C | 75°C | 90°C
60°C | 75°C | 90°C
60°C | 75°C | 90°C
60°C | 75°C | 90°C
Maximum Current (A) Per Conductor
26
1,00 | 1,23 | 1,42
0,71 | 0,87 | 1,02
0,55 | 0,68 | 0,78
0,46 | 0,57 | 0,67
0,45 | 0,55 | 0,64
N/A | N/A | N/A
24
1,19 | 1,46 | 1,69
0,81 | 1,01 | 1,17
0,63 | 0,78 | 0,91
0,55 | 0,67 | 0,78
0,46 | 0,56 | 0,65
0,40 | 0,48 | 0,55
23
1,24 | 1,53 | 1,78
0,89 | 1,11 | 1,28
0,77 | 0,95 | 1,10
0,66 | 0,80 | 0,93
0,58 | 0,71 | 0,82
0,45 | 0,55 | 0,63
22
1,50 | 1,86 | 2,16
1,04 | 1,28 | 1,49
0,77 | 0,95 | 1,11
0,66 | 0,82 | 0,96
0,62 | 0,77 | 0,89
0,53 | 0,63 | 0,71

Table-2: Ampacity values according to conductor diameter and number of cables in the bundle for different cable temperature values (For 30°C ambient temperature)

Insertion Loss, Shielding and Jacket Type

Insertion loss is a key aspect when it comes to the security and functionality of the PoE cable.
The ratio of “received and transmitted” signal power can be used to calculate insertion loss.

More power can cause higher amounts of insertion loss, as well as higher cable temperatures, which can cause cable breakage.
Because UTP (unshielded twisted pair cable) cannot properly dissipate heat, PoE twisted pair copper cables are often F/UTP (four twisted pairs overall foiled within a cable jacket).

More crucially, TIA standard 568-2.D allows shielded cables to have a 2.5 times larger insertion loss increase than UTP cables. This guarantees that equipment placed at high temperatures run smoothly.

Installation

To avoid temperature increases, the cables should not be pulled in huge bundles, the bundles should not be too close to each other, and the design and workmanship conditions should be in accordance with the norms.

How To Reduce Heat Exposure?

When designing and implementing the cabling system, you can limit the amount of heat emitted by the cables by doing the following:

Compliance Of Zemecs LAN Cables To PoE

All Zemecs LAN cables in Category 5e and higher support PoE applications.

For many years, T1X series Category 5e, T12 series Category 6, T13 series Category 6A, and T14 series Category 7 cables and termination items have been utilized effectively in PoE applications.

All IP based (IP phones, access points, cameras…etc) devices of leading network equipment manufacturers like Cisco and HP have been running in Type 1,2,3&4 PoE applications according to relevant industry standards.

Discover Our Products

Zemecs_F111-L0_Single_Jacket_Unarmour_Cable_1
Part Number: F111-L0-1ZM4-FFFY
Part Number: F111-L0-1ZM4-FFFY Light armoured central loose tube multimode OM4 cable with glass yarn for rodent protection. LSOH sheath suitable for indoor installations.
Zemecs_T121ZMXY_Cat6_UUTP_Cable_1
Part Number: T121PMXY
Part Number: T121PMXY Horizontal cable for enterprise networks requiring 1G connectivity at 250 MHz. Unshielded pairs with a PVC jacket. Supports PoE and PoE+ applications. Reel or box package options. Third party verified.
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Resources:
  • https://www.gminsights.com/industry-analysis/power-over-ethernet-poe-solutions-market
  • https://www.prnewswire.com/news-releases/global-power-over-ethernet-solutions-market-to-reach-1-billion-by-2024-301354165.html
  • 2018 BICSI Fall Conference & Exhibition Presentations “Selecting Cables For PoE” (Hitachi Cable)